MANURE SEPARATION
Manure quantities per pig and cow

Livestock farming generates significant amounts of manure, presenting both a challenge and an opportunity for farmers. On average, a mature pig produces approximately 2,5 m³ of manure per year (a sow is producing a few times more), while a mature cow can produce around 28 m³ of manure per year. Managing this manure effectively is crucial for maintaining farm hygiene, ensuring environmental compliance, and utilizing the waste as a valuable resource for agriculture.


THE ADVANTAGES OF WASTE SEPARATION
Reduction of odors

One of the primary benefits of manure separation is the significant reduction of odors. Raw manure is known for its strong and unpleasant smell, which can be a major nuisance to farmers and neighboring communities. By separating the solid and liquid fractions, odor-causing compounds are minimized, leading to a more pleasant and manageable environment.

Volume reduction

Manure separation also contributes to a reduction in the overall volume of waste. The solid fraction, once separated, is more compact and easier to handle.

This reduction in volume simplifies storage and transport, making the management of manure more efficient and cost-effective.

Eliminating the risk of accumulation in lagoons

Separating the liquid fraction in the final lagoon helps eliminate the risk of solid substance accumulation. This is crucial because the buildup of solids can reduce the available volume in lagoons, leading to potential overflow and environmental hazards.

By keeping the lagoon free of solids, its capacity and efficiency are maintained.

Easy storage of the solid fraction

The solid fraction of separated manure is easier to store than raw manure. It can be stacked, covered, and stored in a more controlled manner, reducing the risk of nutrient loss and environmental contamination.

This ease of storage also facilitates better planning for its use as a fertilizer or compost.

Easy use after separation

Once separated, the liquid and solid fractions of manure can be utilized more effectively.


MANURE SEPARATORS PRODUCED BY MECANIQUES SEGALES - ADVANTAGES
Made in the European Union (Spain)

Mecaniques Segales separators are manufactured in Spain, ensuring high-quality standards and compliance with European Union regulations. This guarantees reliability, durability, and efficiency in the equipment.

Fixed or mobile manure separators

Mecaniques Segales offers both fixed and mobile models of separators, adapted to different needs and farm setups.

Mobile separators are particularly beneficial for associations or farmers with multiple locations, allowing for flexibility and ease of use across various sites.

Maximum use of separated fractions

The design of Mecaniques Segales separators ensures the maximum utilization of separated fractions. The equipment is optimized to handle and process manure efficiently, extracting the most value from both the liquid and solid components.

Reinforced sieve filtration

Equipped with reinforced sieves, these separators allow for filtration ranging from 250 microns to 1 millimeter. This precision ensures that the separation process is thorough, resulting in high-quality fractions suitable for various applications.

Capacity up to 80 cubic meters per hour

With a capacity of up to 80 cubic meters per hour, Mecaniques Segales separators can handle large volumes of manure, making them suitable for both small and large-scale farming operations. This high throughput capability ensures that manure management is swift and efficient.

Reduced energy consumption

The separators are designed to be energy-efficient, utilizing pe-filtering ramps to minimize power usage. The ramp helps to remove up to 60% of the liquid with without almost energy cost!

This not only reduces operational costs but also aligns with sustainable farming practices by lowering the carbon footprint of manure management processes.

Up to 35% dry substrate from the solid fraction

Mecaniqus Segales manure separators can produce up to 35% dry material. This high dryness level makes the solid fraction more stable and easier to handle, store, and use as compost or cattle litter.

Spiral screw treated with tungsten

The tungsten coating gives the steel spiral screw greater wear resistance and a longer useful life, without affecting the characteristics. This treatment ensures that the equipment remains reliable and efficient over long periods, even under heavy usage.

Reinforced sieves and stainless-steel body

The reinforced sieves and stainless-steel body of the separators ensure robustness and longevity. Stainless steel is resistant to corrosion and easy to clean, contributing to the equipment's overall ease of maintenance and long-term performance.

Easy maintenance

Designed with ease of maintenance in mind, Mecaniques Segales separators require minimal downtime for cleaning and servicing. This ensures continuous operation and reduces the total cost of ownership for farmers.

Modular galvanized metal platforms

The entire range of separators can be mounted on modular galvanized metal platforms, which are also easy to install and configure. These platforms are versatile, allowing for the integration of one or more separators as needed, adapting to the specific requirements of different farms.

Versatility in other applications

Beyond manure management, these separators can also be used for separating waste from slaughterhouses and other agricultural by-products. This versatility makes them a valuable investment for farms looking to optimize their waste management systems comprehensively.


WASTE SEPARATION IN N-DN SYSTEMS

Waste separation is a crucial component of an N-DN (nitrification-denitrification) system, the only BAT (Best Available Techniques) approved system that transforms organic nitrogen and ammonia into nitrogen gas (N2).

This process is essential for reducing nitrogen pollution, which can cause significant environmental issues such as eutrophication of water bodies. By integrating waste separation with N-DN systems, farms can achieve higher efficiency in nutrient management and environmental protection.


CONCLUSION

Professional manure pumps, manure separators and manure agitators, provided by FLEXTIM INDUSTRY, offers numerous advantages for modern livestock farming.

From reducing odors and waste volume to improving the usability and storage of separated fractions, manure separators manufactured by Mecaniques Segales provides a comprehensive solution for efficient manure management. With their robust design, high capacity, and energy efficiency, manure separators represent a valuable investment for farmers aiming to enhance their waste management practices and contribute to sustainable agriculture.