Manure separators with ramp

Efficient management of pig manure is essential for modern farming, and Kompack systems from Mecaniques Segales are among the most advanced solutions available for manure separation. These manure separators offer high performance, customizable options, and significant operational benefits. A Kompapack system means 1 manure separator and 1 or more filterning ramps. The advantage of filtering ramps is the tiny electricity consumption while almost 60% of the liquids is already separated before entering into separator. In this article, we explore the key advantages of Kompack manure separators, focusing on their capabilities, customization features, and specific models such as Kompack 05, Kompack 1, and Kompack 2.


Separation of pig manure - Key Advantages

The separation of pig manure into solid and liquid fractions provides several important benefits. The solid fraction can be repurposed as compost or fertilizer, while the liquid fraction is often used for irrigation or further treated, reducing storage and transport costs. By separating manure, farms can also minimize environmental risks associated with manure handling, such as ground and water contamination.

With the Kompack separators from Mecaniques Segales, manure management is simplified and optimized, allowing farms to improve their operational efficiency. These separators are designed to handle large volumes of slurry and offer precise control over the separation process, making them highly effective for a wide range of farming needs.


High Performance: up to 80 m³/h manure separation

One of the key benefits of Kompack manure separators is their high performance, with some models processing up to 80 m³/h of pig manure. This level of throughput allows farms to manage large quantities of manure quickly and efficiently, reducing the time and labor required for handling and storage. Even farms with significant manure production can achieve high levels of efficiency, making the Kompack separators a valuable asset for both small and large-scale operations.


SOLID FRACTION: up to 35% dry matter

Another major advantage of the Kompack systems is their ability to produce a solid fraction with up to 35% dry matter. This drier fraction is easier to manage, transport, and use, whether as fertilizer or for composting. The adjustable pressing gates enable farmers to fine-tune the percentage of dry matter in the solid fraction, ensuring the separator is suitable for a wide variety of manure management practices.

The Kompack systems are designed to handle manure with up to 5% solids content, ensuring consistent performance across different types of slurry. This capability makes the system versatile and adaptable to the specific conditions of each farm.


LIQUID FILTRATION: customizable sieves from 250 microns up to 1 mm

The Kompack separators are equipped with customizable sieves for filtering the liquid fraction, ranging from 250 microns to 1 mm. Depending on the end use of the liquid, farmers can adjust the sieve size to meet their requirements, making the system highly flexible for different types of applications. Whether the liquid is intended for irrigation or further treatment, the ability to fine-tune the separation process ensures optimal performance.


KOMPACK 05: technical details and advantages

The Kompack 05 is one of the most versatile models in the Kompack lineup, offering an excellent balance of performance and efficiency. It features a MS050 separator and 1 RAM 150 filtering ramp with the same filtering efficiency as the higher-end models in the Kompack range. The triangular mesh screen prevents clogging and ensures smooth separation, while the customizable sieve sizes (from 0.25 to 0.75 mm) allow for precise control over the separation process.

Key advantages of the Kompack 05 include:


Kompack 1: compact and efficient for smaller, medium farms

The Kompack 1 separator is ideal for farms that require a compact, efficient system for manure separation. It is designed to handle manure with up to 5% solid content and produces a solid fraction with up to 35% dry matter. This model offers the same adjustable sieve options as the larger models, making it highly customizable for different manure management needs.

With low power consumption, an MS100 or MS250 separator and 1 RAM 150 roughing ramp, the Kompack 1 is well-suited for farms that need an efficient separator in a smaller package.

Aproximate performance with a 500 microns sieve and 4% dry matter: 30 m³/h


Kompack 2: high capacity for large farms

For larger pig farms, the Kompack 2 model offers enhanced performance and higher throughput. The system comprises an MS250 or MS300 manure separator + 2 ramps.

Similar to Kompack 05 and Kompack 1, it features a triangular mesh screen and customizable sieve sizes, allowing for precise control over the separation process. The Kompack 2 is built for higher volumes of manure, making it an excellent choice for larger-scale operations that require robust and reliable performance.

Aproximate performance with a 500 microns sieve and 4% dry matter: 50 m³/h


Why choose Flextim Industry as supplier of manure separators?

Flextim Industry offers a range of top-quality manure management products and solutions, and excellent customer service.

There are several reasons why purchasing from Flextim Industry is advantageous:

By purchasing a Kompack separator through Flextim Industry, farmers can expect reliable products, expert support, and long-term savings.


CONCLUSION

The Kompack series of manure separators from Mecaniques Segales provides efficient and cost-effective solutions for managing pig manure. Whether you operate a small or large farm, these separators offer high throughput, customizable options, and reliable performance. Additionally, purchasing through Flextim Industry ensures that you receive top-notch service, expert consultation, and long-term support, making it the ideal choice for any farm looking to optimize its manure management.