MOBILE SEPARATOR FOR MANURE: an advantageous solution for farmers' associations and service providers

Manure management is a critical aspect of modern agriculture, especially for farms with large herds of cattle and pigs. Proper handling of manure not only ensures environmental compliance but also allows farmers to turn manure into valuable resources. One of the most effective ways to achieve this is through manure separation.

This article explores the benefits of mobile manure separators, focusing on the advanced solutions offered by Flextim Industry, the exclusive distributor of Mecàniques Segalés manure separation equipment.


The importance of manure separation

Manure separation is a process that divides the solid and liquid components of manure. This is particularly important for farms because it reduces the volume of manure that needs to be handled, stored, or transported, thus cutting costs. Additionally, separated solids can be used as organic fertilizers, composted, or even sold, while the liquid fraction can be utilized for irrigation, reducing the need for chemical fertilizers.

The environmental benefits of manure separation are significant. By removing excess solids, farms can better manage their nutrient levels, avoid soil and water contamination, and reduce greenhouse gas emissions. Moreover, separating manure on-site ensures that farmers remain compliant with stringent environmental regulations.


Range of manure separators by Mecàniques Segalés

Mecàniques Segalés (Spain), a leading manufacturer of manure management solutions, offers a broad range of separators designed to meet the specific needs of farms handling both cow and pig manure. These separators come in two main types: stationary separators and mobile separators.


Mobile Separators: a cost-effective solution for farmers' associations and service providers

Mobile manure separators offer a flexible and cost-efficient solution, especially for farmers’ associations or companies offering manure separation as a service. By using a mobile separator, these groups can eliminate the need for each farm to invest in permanent infrastructure for manure processing. This significantly reduces capital expenditure, as farmers no longer need to build expensive platforms or facilities to house a stationary separator.

The portability of mobile separators also allows for optimal resource allocation. Farmers’ associations or service providers can move the equipment from farm to farm, ensuring that manure is processed when and where it is needed.

This shared-service model increases efficiency and can lead to substantial savings in labor and operational costs. Moreover, with mobile systems, smaller farms that might not justify the investment in their own equipment can still access advanced manure separation technology.


Components of a mobile manure separation system

A mobile manure separation system includes or needs several critical components that work together to ensure efficient and effective separation:

  1. An auto vehicle (e.g. double axel trailer) on which the entire system for separation will be fixed.
  2. Separator unit: This is the heart of the system, responsible for separating the solid and liquid fractions of manure. Mecàniques Segalés offers models such as the MS100, MS250, and MS300, which are equipped to handle varying volumes of manure.
  3. Prefilter ramp: the prefilter ramp plays an essential role in preparing the manure for separation. It removes up to 60% of the liquid before separator.
  4. Pump and slurry propulsion system: this element helps move the manure from storage tanks to the separator, making the process more efficient and minimizing labor requirements.
  5. Control panel: An electrical control panel allows the operator to manage and monitor the entire separation process, ensuring optimal performance and safety.
  6. Cleaning system: Some models include a cleaning system that helps maintain the equipment by automatically removing any material that may clog the filters or separators.

Trailer-mounted Systems: flexibility and mobility

Mecàniques Segalés mobile separators are mounted on trailers, making them easy to transport and set up. These trailers typically come with two axles to ensure stability and maneuverability.

The trailer-mounted systems can easily be connected to a farm’s existing manure storage infrastructure, minimizing setup time and reducing the need for additional equipment.

The trailer-mounted systems are particularly advantageous for farms with scattered livestock or those located in areas where building permanent facilities is not feasible due to land or zoning restrictions. They can be transported across rough terrain and set up wherever manure separation is required.


Available models:

Mecàniques Segalés offers different separator models that can be mounted on mobile system, such as MS100, MS250, and MS300. Each model is equipped with 1 or 2 ramps and is designed to handle different volumes of manure and offers specific features suited to the needs of varying farm sizes and types. The one-ramp system can reach up to 40 m³/h, while the 2-ramps system can achieve up to 70 m³/h:

Each of these models is equipped with a robust screw separator and prefilter ramp, ensuring that they deliver high-performance manure separation even in challenging conditions.


Manure management solutions

In addition to mobile manure separators, Flextim Industry also offers a range of other manure management products from Mecàniques Segalés:


Conclusion

Mobile manure separators provide a flexible, cost-effective, and environmentally friendly solution for handling manure on farms. With advanced equipment like the MS100, MS250, and MS300 separators from Mecàniques Segalés, distributed by Flextim Industry, farmers associations, and service providers can optimize their manure management processes without the need for permanent infrastructure.

By investing in mobile separation systems, agricultural operations can reduce costs, improve efficiency, and contribute to sustainable farming practices.