Manure Separator MS250: a solution for efficient manure management
Manure management is a critical component in the operation of animal farms, especially those managing cattle and pigs. With the increasing focus on sustainability and profitability, technologies like the Manure Separator MS250 from Mecàniques Segalés are playing an essential role in optimizing this process. Bellow are the main advantages of manure separation, the functionality of the MS250, and the support provided by Flextim Industry, the exclusive distributor in Romania, Hungary, Bulgaria, Serbia and Republic of Moldova for Mecàniques Segalés entire range of products.
Manure separation in animal farms (cattle and pigs) - ADVANTAGES
Manure separation offers several benefits for animal farms, especially those dealing with large volumes of manure. One of the primary advantages is the reduction in the volume of manure, making it easier to manage, store, and transport.
Separation helps divide the manure into two fractions: the solid and the liquid.
- Solid fraction: the solid fraction is easier to handle and can be stored or repurposed for bedding or composting. It contains most of the nutrients like phosphorus, which is valuable for soil amendment.
- Liquid fraction: the liquid fraction is lower in solid content and can be used directly for irrigation, reducing water wastage and enhancing crop yield. Moreover, it can be processed for biogas production, contributing to energy generation.
Manure separation also significantly reduces odors, making the farm environment more pleasant for both the animals and farm staff.
Additionally, by minimizing the potential for nutrient runoff into water sources, it helps meet environmental regulations and reduces the ecological footprint of farming activities.
Using manure agitators, manure pumps and manure sanitation solution developed by Mecàniques Segalés, a farmer will be much close to a circular economy.
MECÀNIQUES SEGALÉS – a few words about the company
Founded over 55 years ago, Mecàniques Segalés has grown to become a leader in slurry separation, handling, and treatment technologies.
The company is known for its focus on developing advanced technologies that enhance profitability, environmental sustainability, and ease of use in livestock farming. By combining extensive experience in the industry with cutting-edge research, Mecaniques Segales delivers products that are both durable and efficient.
The second generation of the founding family now leads the company, continuing its legacy of innovation.
Average amounts of droppings (manure) per cow and pig
Understanding the average amount of manure produced by cattle and pigs is crucial for optimizing separation systems like the MS250.
- Cattle: an average dairy cow can produce up to 58 kg of manure per day. Over the course of a year, this totals more than 21,000 kg of manure.
- Pigs: a single pig can generate about 7-8 kg of manure daily, resulting in 2,500-3,000 kg per year, depending on the size and breed.
With large herds, the cumulative volume of manure is immense, highlighting the need for efficient manure management systems like the MS250 separator.
Average values of dry matter in slurry
Dry matter content is a key factor when evaluating manure for separation processes. The percentage of dry matter in manure varies based on the type of animal and its diet:
- Cattle manure typically contains around 12-18% dry matter, though this can vary depending on feed type and water intake.
- Pig manure has a lower dry matter content, usually between 3-5%, meaning it is more liquid in nature and requires efficient separation techniques.
The MS250 separator is specifically designed to handle these variabilities in dry matter content, ensuring maximum efficiency in separating solids from liquids.
MANURE SEPARATOR MS250
The MS250 is one of Mecàniques Segalés flagship manure separators, designed for optimal performance in both pig and cattle farms. Its robust construction and customizable settings make it adaptable to various farm needs, ensuring that the output meets the specific requirements of the farm.
The MS250 operates by using a sieve to separate the solid and liquid fractions of manure. The size of the sieve can vary from 0,25 mm to 1 mm, depending on the desired output. The adjustable pressing gates and modular counterweights allow farmers to regulate the percentage of dry matter in the solid fraction, typically achieving between 20% and 35% dry matter in the output.
Technical characteristics of the MS250 Separator
The MS250 separator stands out due to its technical features, designed to ensure long-term durability and high performance in demanding farm environments. Some of the key technical specifications include:
- Capacity: the MS250 can handle 10-40 m³/h of manure, making it suitable for medium to large farms.
- Power: equipped with a 4 kW motor, the MS250 ensures consistent performance, even with challenging manure compositions.
- Solid fraction: 20% to 35% of dry material can be obtained.
- Liquid fraction: depending on its final use, various sizes of filtering screens can be used: from 250 microns to 1 mm.
- Materials: the body is constructed entirely of stainless steel, ensuring resistance to corrosion and wear from slurry and manure.
- Spiral and sieve: the MS250 features a tungsten carbide coated spiral for increased hardness and wear resistance. The floating and centered sieve ensures optimal separation performance, and it can be adjusted to match the farm’s specific needs.
KOMPACK 1 & KOMPACK 2: enhancing MS250 Performance
Mecaniques Segales offers the Kompack 1 and Kompack 2 as systems which integrates ramps that pre-filter the manure before it enters the MS250, further reducing the workload on the separator.
- Kompack 1: by adding one pre-filtering ramp, farmers can separate up to 60% of the liquid fraction before it even reaches the MS250. This not only reduces energy costs but also extends the lifespan of the separator. It is designed to handle manure with up to 5% solid content and produces a solid fraction with up to 35% dry matter. The separation capacity is increased up to 60 m³/h.
- Kompack 2: for larger farms or those with higher slurry volumes, Kompack 2 integrates two ramps with the MS250, increasing the separation capacity to 100 m³/h. This is ideal for farms dealing with more significant amounts of slurry or those looking to maximize efficiency.
FLEXTIM INDUSTRY – complete sales and after-sales services
In partnership with Mecàniques Segalés, Flextim Industry ensures the distribution and servicing of the MS250 separator.
Flextim Industry not only offers complete sales support but also provides after-sales services, including maintenance, training, and access to spare parts for all products in portfolio, including animal waste incinerators or disinfection equipment.
Our technical team is equipped to handle the programming and technical requirements of the separator, ensuring that farms continue to operate smoothly and without interruption.
CONCLUSION
The MS250 manure separator from Mecàniques Segalés, distributed by Flextim Industry, represents a crucial advancement in manure management for cattle and pig farms.
By effectively separating the solid and liquid fractions of manure, farms can reduce waste, improve nutrient management, and enhance overall sustainability.
Equipped with 1 or 2 prefiltering ramps (Kompack 1 and Kompack 2 systems) the MS250 is a versatile, durable, and highly efficient solution for modern farms aiming to balance profitability with environmental responsibility.